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What we do

Cast Aluminum Manufacturing for Lighting & Electric Components in the Midwest

Clark Casting is your trusted partner for aluminum sand casting solutions tailored for the lighting and electrical industry. With years of expertise and a commitment to excellence, we deliver quality casting services that meet the unique demands of your industry. Our shop will take on projects small and large, simple or complex, and customize them to your exact specifications!

Functional Applications in the Lighting & Electrical Industry

Aluminum sand casting is the preferred method for producing high-quality, intricate components essential to the lighting and electrical sectors. Its versatility, cost-effectiveness, and ability to create complex shapes make it ideal for a wide range of applications, including:

Architectural lighting fixtures: Design unique lamp bases, chandelier components, and wall mount sconces with intricate details and weather-resistant finishes.
Industrial electrical components: Create enclosures for transformers, switchgear, and other electrical equipment with heat dissipation and corrosion resistance.
Customizable components: Design intricate brackets, connectors, and other components tailored to your electrical needs.
Lighting Fixtures: From decorative fixtures to industrial lighting solutions, aluminum sand casting offers precision and durability to ensure optimal performance in various environments.

Benefits of Aluminum Sand Casting

Endless Possibilities: Sand casting allows for unmatched design freedom, unlike other methods. Craft intricate lighting fixtures, complex housings, and unique electrical components, bringing your imaginative visions to life.
Lightweight: Aluminum's light weight translates to easier installation, reduced stress on structures, and enhanced portability for lighting fixtures and electrical components.
Built to Last: The natural corrosion resistance of aluminum stands up to harsh environments, ensuring your lighting and electrical components shine brightly for years to come.
Heat Dissipation: Aluminum's excellent thermal conductivity makes it an ideal choice for heat sinks and thermal management solutions, essential for maintaining the performance and longevity of electrical devices.
Sustainable Choice: Aluminum is one of the most recyclable metals, minimizing environmental impact and aligning with your commitment to sustainable practices.

When you choose Clark Casting for your aluminum sand casting needs, you choose a partner dedicated to your success. We leverage our expertise, resources, and industry knowledge to deliver cost-effective solutions that exceed expectations.

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molten metal
Our Process

Turning Your Creations into a Cast Aluminum Reality

  • 01
    Design Consultation

    First, we discuss manufacturability and suggest improvements for casting efficiency and quality.

  • 02
    Pattern/Mold Creation

    Once approved, we create the physical pattern and prepare the sand mold using the pattern.

  • 03
    Prototyping

    We then produce a single or small batch of castings to be validated before full production.

  • 04
    Fabrication & Heat Treatment

    Full production of your design and heat treatment processes to achieve specific mechanical properties.

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Asked Questions

Frequently Asked Questions

  • Absolutely! At Clark Casting, we are equipped to make shell and cold set cores.

  • Our mold sizes range from 12x16 all the way up to 34x40, in order to fulfill your needs.

  • The alloys we use to cast with include 319, 356, and 713.

  • Our casting weights range anywehere from a few ounces all the way up to 75 pounds.

  • We have pattern shop facilities available with capabilities of making wood, metal, and plastic patterns of virtually any configuration and in any size within our capacity.