Aluminum Sand Casting for Lighting & Electrical

Cast Aluminum Manufacturing for Lighting & Electric Components in the Midwest

Clark Casting is your trusted partner for aluminum sand casting solutions tailored for the lighting and electrical industry. With years of expertise and a commitment to excellence, we deliver quality casting services that meet the unique demands of your industry. Our shop will take on projects small and large, simple or complex, and customize them to your exact specifications!

Functional Applications in the Lighting & Electrical Industry

Aluminum sand casting is the preferred method for producing high-quality, intricate components essential to the lighting and electrical sectors. Its versatility, cost-effectiveness, and ability to create complex shapes make it ideal for a wide range of applications, including:

Architectural lighting fixtures: Design unique lamp bases, chandelier components, and wall mount sconces with intricate details and weather-resistant finishes.
Industrial electrical components: Create enclosures for transformers, switchgear, and other electrical equipment with heat dissipation and corrosion resistance.
Customizable components: Design intricate brackets, connectors, and other components tailored to your electrical needs.
Lighting Fixtures: From decorative fixtures to industrial lighting solutions, aluminum sand casting offers precision and durability to ensure optimal performance in various environments.

Benefits of Aluminum Sand Casting

Endless Possibilities: Sand casting allows for unmatched design freedom, unlike other methods. Craft intricate lighting fixtures, complex housings, and unique electrical components, bringing your imaginative visions to life.
Lightweight: Aluminum's light weight translates to easier installation, reduced stress on structures, and enhanced portability for lighting fixtures and electrical components.
Built to Last: The natural corrosion resistance of aluminum stands up to harsh environments, ensuring your lighting and electrical components shine brightly for years to come.
Heat Dissipation: Aluminum's excellent thermal conductivity makes it an ideal choice for heat sinks and thermal management solutions, essential for maintaining the performance and longevity of electrical devices.
Sustainable Choice: Aluminum is one of the most recyclable metals, minimizing environmental impact and aligning with your commitment to sustainable practices.

When you choose Clark Casting for your aluminum sand casting needs, you choose a partner dedicated to your success. We leverage our expertise, resources, and industry knowledge to deliver cost-effective solutions that exceed expectations.

Turning Your Creations into a Cast Aluminum Reality

• 01

  Design Consultation

  First, we discuss manufacturability and suggest improvements for casting efficiency and quality.

• 02

  Pattern/Mold Creation

  Once approved, we create the physical pattern and prepare the sand mold using the pattern.

• 03

  Prototyping

  We then produce a single or small batch of castings to be validated before full production.

• 04

  Fabrication & Heat Treatment

  Full production of your design and heat treatment processes to achieve specific mechanical properties.

Common Industries

We can create products, parts, and accessories for any industry, however, Clark Casting specializes in the following industries below. If you have a custom idea in an industry that's not listed below, please do not hesitate to reach out to our team!

Frequently Asked Questions

• Can Clark Casting manufacture shell and cold set cores?

  Absolutely! At Clark Casting, we are equipped to make shell and cold set cores.

• What size molds can Clark Casting manufacture?

  Our mold sizes range from 12x16 all the way up to 34x40, in order to fulfill your needs.

• What aluminum alloys does Clark Casting use to create casts?

  The alloys we use to cast with include 319, 356, and 713.

• What weight castings can you manufacture?

  Our casting weights range anywehere from a few ounces all the way up to 75 pounds.

• Does Clark Casting have pattern shops?

  We have pattern shop facilities available with capabilities of making wood, metal, and plastic patterns of virtually any configuration and in any size within our capacity.