Aluminum Sand Casting for Furniture

Aluminum Sand Casting Furniture Components in the Midwest

Aluminum sand casting is no longer just for industrial applications. This versatile technique is revolutionizing the furniture industry, allowing furniture makers to push the boundaries of design and performance.

Producing Cast Aluminum Indoor & Outdoor Furniture

Aluminum sand casting opens the door to a world of creative possibilities beyond traditional furniture pieces. You can incorporate aluminum sand casting into various applications, from outdoor accents to intricate indoor furniture components. Here are a few examples of what Clark Casting can create for you:

Indoor Furniture

Dining tables and chairs: Design tabletops with intricate details, sturdy and lightweight chairs with intricate backrests, and elegant table legs.
Coffee tables and side tables: Create unique shapes and textures, incorporating features like integrated bookcases or magazine holders.
Beds and headboards: Design ornate headboards with intricate patterns and lightweight, durable bed frame components.
Decorative accents: Craft sculptures, wall art, and other decorative pieces.

Outdoor Furniture

Patio tables and chairs: Cast intricate legs, tabletops with unique patterns, and lightweight yet sturdy bases.
Outdoor benches and swings: Create elegant, curved designs with exceptional weather resistance.
Garden accents: Design decorative sculptures, fountains, and other artistic elements that last outdoors.
Fire pits and surrounds: Craft unique fire pits with heat-resistant aluminum.

Benefits of Aluminum Sand Casting

Design Freedom: Unlike other methods, sand casting allows for incredibly intricate shapes and details, bringing your most imaginative designs to life.
Lightweight: Cast aluminum furniture is significantly lighter than its traditional counterparts, offering easier handling, portability, and a sleek, modern aesthetic.
Durable Beauty: Aluminum naturally resists corrosion and oxidation, ensuring your furniture retains its pristine aesthetics for years to come.
Sustainable Choice: Our entire process promotes recyclability, aligning with a commitment to eco-friendly practices.

How to Get Started

Contact us today to discuss your furniture project and discover how aluminum sand casting can transform your designs into reality. Our expertise, combined with this versatile technique, will unlock a new level of creativity and production efficiency for your furniture line.

Turning Your Creations into a Cast Aluminum Reality

• 01

  Design Consultation

  First, we discuss manufacturability and suggest improvements for casting efficiency and quality.

• 02

  Pattern/Mold Creation

  Once approved, we create the physical pattern and prepare the sand mold using the pattern.

• 03

  Prototyping

  We then produce a single or small batch of castings to be validated before full production.

• 04

  Fabrication & Heat Treatment

  Full production of your design and heat treatment processes to achieve specific mechanical properties.

Common Industries

We can create products, parts, and accessories for any industry, however, Clark Casting specializes in the following industries below. If you have a custom idea in an industry that's not listed below, please do not hesitate to reach out to our team!

Frequently Asked Questions

• Can Clark Casting manufacture shell and cold set cores?

  Absolutely! At Clark Casting, we are equipped to make shell and cold set cores.

• What size molds can Clark Casting manufacture?

  Our mold sizes range from 12x16 all the way up to 34x40, in order to fulfill your needs.

• What aluminum alloys does Clark Casting use to create casts?

  The alloys we use to cast with include 319, 356, and 713.

• What weight castings can you manufacture?

  Our casting weights range anywehere from a few ounces all the way up to 75 pounds.

• Does Clark Casting have pattern shops?

  We have pattern shop facilities available with capabilities of making wood, metal, and plastic patterns of virtually any configuration and in any size within our capacity.